Mecair Goyen. Filter cleaning and maintenance components

Components, equipment and systems for cleaning and maintenance of filter installations: reboilers, pneumatic valves and solenoids, warning light fittings, manual and automatic cleaning sequencers, monitoring, detection and breakage and particulate emission alarm devices. Products aimed at end users and OEMs

Eco-efficiency


  • Maximum effectiveness and efficiency.
  • Corrosion-resistant products.
  • Low compressed air consumption.
  • Certifications as requested by the customer.

Mecair-Goyen distributor


ICT FILTRATION is the exclusive distributor for Spain and Portugal of MECAIR-GOYEN products by CLEAN AIR SYSTEMS, a division of the multinational PENTAIR. Products and solutions that are the perfect complement to all the dust capture products manufactured by ICT FILTRATION.
MECAIR-GOYEN by PENTAIR manufactures all the components necessary for cleaning filter elements and supervising filter equipment installations. The PENTAIR MECAIR-GOYEN products marketed by ICT FILTRATION are aimed both at end users and at OEM engineering firms and filter manufacturers.

Products


  • Custom-made reboilers.
  • Pneumatic, industrial and solenoid valves.
  • Warning light fittings
  • Manual and automatic cleaning sequencers
  • Monitoring, detection and breakage and particulate emission alarm devices
  • QuickLinQ multi-connection cable

Related product.

Filter bags and pockets

Related product.

Cartridges and pleated filter elements

Custom-made reboilers


Reboilers made to order to suit the specific details of each installation.
Prior plan produced to allow the design to be checked, following confirmation of the order.
To prolong reboiler life, all models, whether with flat or convex bottom, feature an epoxy paint finish and/or any special treatments necessary. They can also work in a wide range of temperatures, depending on the material (carbon steel, 304L-316L stainless steel).
Preliminary study service using GOCO software to optimise the dimensions of the installation, saving energy and increasing the durability of filter elements.

Specifications

  • Custom and adapted manufacturing.
  • Patented Full Immersion and Non-Immersion systems.
  • Anti-corrosion finishes and paints.
  • Full compliance with global pressure equipment standards (EC, PED, ASME, Chinese and Russian certifications).
  • Systems available for ATEX22 and ATEX 21 zones.
  • Reboiler measurements: from 4″ to 14″.
  • Working temperature: – 20ºC to 70ºC.
  • Pressure: 1 – 8 bar.
  • Manufactured in steel with epoxy paint finish.
  • Option of manufacture in stainless steel or with paint treatment on request by the customer.

Pneumatic and solenoid valves


Goyen and Mecair pneumatic membrane valves (remote control) and solenoid valves (control on the valve), quick-fit, threaded, clamp fitting, etc., are characterised by very quick opening and closing, high pulse speed rate and quick installation.
ICT FILTRATION also supplies spare parts: membranes, springs, warning lights and solenoids for all models available.

Specifications

  • Low consumption of dry, oil-free compressed air.
  • High cleaning efficiency.
  • Sizes: 3/4”, 1”, 1” ½, 2”, 2” ½, 3”, 3” ½.
  • Models with thread fitting, quick fit (for smooth pipes), clamp fitting and for flat surfaces.
  • Pressure: from 0.3 to 8.6 bar (Goyen) and from 0.5 to 7.5 bar (Mecair).
  • Made of cast aluminium with or without anti-corrosion anodised treatment.
  • Made of stainless steel (thread fitting) in 1” and 1 1/2”.
  • Stainless steel warning light, core and bolts.
  • Temperatures withstood by nitrile membranes: from -40ºC to 82ºC.
  • For extreme temperatures, membranes manufactured in “viton” quality: from -29ºC to 232ºC, with option of withstanding temperatures down to -60ºC.

Warning light fittings


Warning light fittings are designed for remote control of diaphragm valves and those in “full immersion” type reboilers, built into the tank itself.
They are made in aluminium and then painted to achieve total protection against the abrasion that external agents can cause.
The coils and warning lights are activated by signals from remote electronic devices and are connected to the valves by 6×8-millimetre pneumatic pipes up to a maximum of 2 metres long.
For low-temperature use, all models are available with a thermostatically controlled heating system to avoid condensation.

Specifications

  • Reduced operating costs.
  • Corrosion-resistant.
  • High effectiveness.
  • Made of aluminium.
  • Anti-corrosion paint.
  • IP65, IP66 protection.
  • Option of heater for low-temperature applications.
  • CSN model boxes, 3-5V, 3-8V, 3-12V, waterproof, NEMA4, ATEXII 3DG with 1 to 12 lights.
  • CXD model boxes, 3-6VGD for ATEX/IECEx environments with a high risk of explosion, CSA/UL with 1-8 lights.
  • ATEX/IECEx temperature resistance: -20ºC to +40ºC; CSA/UL: -25ºC to +40ºC.

NEW | Cleaning sequencers


Pentair’s new Mecair Goyen cleaning sequencers feature:

  • Simple and intuitive handling
  • Competitive price
  • Strong and reliable
  • Reduce installation and operating costs
  • Meet industry standards

 

DS sequencer 

The DS Sequencer is an economical and durable filter cleaning control solution, for smaller collectors. The DS features a robust solid state construction for excellent reliability and is designed for ease of installation and operation. The On and Off times for the Cleaning Pulse can be
simply adjusted through the use of rotary analogue dials, while the microprocessor ensures the accuracy of the settings.

• Low cost with high performance and guaranteed reliability.
• Rotary Analogue Dials for quick and easy adjustment of pulse On time and Off time.
• Short circuit protection on each output.
• Simple to install and operate.
• Remote stop functionality and post-cleaning blow-down cycles.
• Conforms to the requirements of CE, FCC, RCM, UL and ATEX.

 

IS/ISP integrato sequencer

The Integrato Sequencer (IS & ISP) features integrated controls intended for use with larger reverse pulse jet filter cleaning systems. The IS & ISP have been designed to operate across a wide range of environmental conditions. It is suitable for use with all types of filters, including bags, cartridges, sintered metal or ceramic filters.
The IS sequencer operates in continuous mode, whereas the ISP has a built-in differential pressure sensor, allowing this sequencer to be demand driven. IS & ISP may be ordered as the sequencer only or in an enclosure (polycarbonate).

• Low temperature operation −40°C (−40°F)
• Automatic valve detection.
• Voltage-free coil error output and a visual indication on the display showing which pilot valve output has an error, enabling quick fault finding and debugging.
• Conforms to the requirements of CE, FCC, RCM, UL & ATEX.

 

ECS+ECX control system

The ECS Control System is an intelligent controller developed to provide flexible solutions for economical filter life by minimising the costs associated with maintaining and operating modern dust filtration systems. The integrated dP transducer allows the controller to determine exactly when filters require cleaning. This feature ensures the filters are cleaned only when necessary, dramatically extending filter life and lowering
emissions, while significantly reducing compressed air use.
The ECS base board has 12 solenoid outputs on board. The addition of expansion cards, matched to the AC or DC output of the controller, increases this number to 360 outputs.
The ECS may be ordered as the control board only or in an enclosure.

• High-performance, cost-minimising controller.
• Expansion cards extend the control up to 360 solenoid outputs.
• Quick Pulse Technology.
• ECS supports parallel pilot valve connection.
• Low temperature operation −40°C (−40°F).
• Automatic pilot valve detection.
• Voltage-free coil error output and a visual indication on the display showing which pilot valve output has an error, enabling quick fault finding and debugging.
• Conforms to the requirements of CE, FCC, RCM & ATEX (not applicable to ECS/ECX combination products, ECS polycarbonate products and ECX pilot enclosure products only).

Monitoring, detection and breakage and particulate emission alarm devices


Particulate emissions in manufacturing processes must be measured to ensure compliance with health, safety and environmental regulations.
The Mecair Goyen range of particulate emission probes, made up of the FFD, FFA and PEM models, uses a unique probe electrification technology that outperforms conventional triboelectric devices for monitoring emissions and detecting breakages in bags and pockets.

Benefits

It drastically reduces down time thanks to reliable, effective monitoring of baghouse filter performance.
Dual alarm set points to detect and anticipate filter failures due to broken bags and pockets.
Better overview.
All the models have a 4-20 mA output.
FFA features an easy-to-use external control unit with a colour display.
PEM features a Modbus Real Time U (RS485) input / output interface.
Sensitive, reliable measurement.
Particle build-up in the sensor rod does not affect measurement.
Alarm delay and data averaging user selectable to avoid false alarms.
Automatic checking for short-circuits (PEM).
Wide operating range.
The temperature of combustion gases can vary from -20ºC to +250ºC.
Ambient temperature can vary from -20 °C up to + 55 °C.
Dust level response from <0.1 mg/m3 to 500 mg/m3.
Certification: ATEX, IECEx (PEM only), US-EPA MACT (FFA & PEM).

Uses

Mecair Goyen FFD, FFA and PEM particulate emission probes are used around the world to measure particle concentrations and detect filter failures from various configurations: bag filters, cartridge filters, cyclone separators and others.

These particulate emission probes are used in all types of industries and processes, including:

  • Cement production
  • Steel making
  • Waste in power plants
  • Coal-fired power plants
  • Mining
  • Silo and transporter systems
  • Bulk handling of goods
  • Industrial dust collection in general
  • Improving air quality in indoor workplaces
  • Preventing harmful emissions

NEW | QuickLinQ multi-connection cable


The QuickLinQ multi-connection cable is a wiring harness that enables easy connection from the controller to the pilot valves. It provides a streamlined wiring solution that will speed up the installation process, help reduce wiring issues and reduce your installation costs.

Benefits

Up to 12 prewired connectors
Simple, fast, rotatable, colour-coded wiring harness
IP65 EN60529 rated connectors
EN175301-803, Type A, ISO 4400 connection standard
Conforms to the requirements of CE

Technical characteristics & performance

  • Rated voltages AC: 24 V & 100-240 V @ 50/60 Hz +/− 10%*
  • Rated voltages DC: 12-24 V +/− 10%
  • Cable insulation: PVC
  • Individual wire size: 22 AWG / 0.34 mm2
  • Discrete solenoid connections: 4-12
  • Protection rating: IP65 EN60529**
  • Connector standard: EN175301–803, Tipo A, ISO 4400
  • Connector material: PA66
  • Connector number of PINs: 2 polos + ground
  • Gasket/seal material: Thermoplastic rubber
  • Connection screw: Nickel plated steel
  • Operating temperature: −25°C a + 60°C (−13°F a + 140°F)
  • Pitching: 300 mm between connectors
  • Cable length to first connector: 5 m
  • Compliance: RoHS, REACH y CE

*Note: In high voltage AC applications, the correct safety procedures need to be followed.
**Note: IP rating of connected solenoid must also be IP65 to maintain this IP rating.

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